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Because the crystals as grown are circular (just first hit about the process https://youtu.be/XbBc4ByimY8)

From that one slices the wafers and then the processors get made. The ”extra” ones in the edges have pretty much zero marginal cost.



Here's another video that shows different ways silicon wafers are manufactured, including "silicon ribbon" which makes rectangular ribbons!

https://www.youtube.com/watch?v=8QKzS_w_Ko0

Silicon Ribbons begin at 10:10.

https://en.wikipedia.org/wiki/String_ribbon

>Ribbon solar cells are a 1970s technology most recently sold by Evergreen Solar (which is now in receivership, i.e. bankrupt and liquidated), among other manufacturers.

https://en.wikipedia.org/wiki/Crystalline_silicon#PV_industr...

>ribbon silicon (ribbon-Si), has currently no market




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